A 37 year old patient with a left clavicle malunion underwent a clavicle osteotomy that included detailed anatomical modelling, virtual simulation, advanced surgical planning and 3D printed patient-specific surgical guides. A number of clinical parameters were recorded during the surgery, and the expenses related to the 3D virtualization and 3D printing technologies, as well as the surgical procedure were assessed. Post-surgical evaluation included a survey with the lead surgeon reflecting on the impact of the 3D solutions used on application, communication, accuracy, efficiency, patient outcomes, and satisfaction.

Procedural time was 75 minutes. The surgeon found the solutions to significantly simplify preparation, planning, and execution, leading to reduced cognitive burden and stress. The models were shared with the patients and family, and the clinical care team, enhancing understanding of the disease. The models were anatomically accurate and significantly reduced the time required for surgical planning, preoperative preparation, and intraoperative procedures. Fluoroscopy and radiation exposure were also significantly decreased, while other factors such as blood loss and resource use remained unchanged. The surgeon was very satisfied with the solutions, stating increased surgical confidence and improved patient reassurance. The total cost of implementing the 3D solutions was CAD $3135.20. 3D printed material costs were $124 and labour costs were $3000.

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